Product Design Services

From concept to manufacturing, get your product to market faster with the Hot Pop Factory product design team

Get help developing your new product

Does your company need help designing and manufacturing a new product, or optimizing a design for the manufacturing process?

Are there times when you're short-handed and could use some help meeting a critical project deadline?

The Hot Pop Factory team consists of CAD designers, product engineers, and production manufacturing engineers who bring decades of experience to the table. They are available to help you design a new product, improve a design for best performance, and optimize for full-scale production at the lowest cost.

Hot Pop Factory Service

Why Choose Hot Pop Factory?

  • Reduce Costs and Production Time: We can optimize your CAD models in order to reduce material costs.
  • Enhance your Design Process: Collaborate with our experienced designers to enhance your design process and be able to quickly implement changes before manufacturing your parts.
  • Manufacturing Partner: Whether it be tool making, design refinement, 3D printing production, or CNC machining, we have a dedicated team to facilitate your design needs.
Product Design Services
Capabilities

From Concept to Manufacture

Concept Development

As part of a creative yet controlled revision process, we take a clients brief and produce design iterations rapidly. We share ideas between a team of both product designers and mechanical engineers so that early on we lay the foundations for efficient manufacturing.

Design Optimization

We can help you to optimize your design for production with subtractive or additive manufacturing. Our experienced designers can provide you with techniques and best practices to improve the strength, appearance, and functionality of your products.

Prototyping and Refinement

Our team has extensive knowledge in prototyping and refinement. We can create stunning renders or using our in house 3D print bureau create scale or life size models. We also have a team of Simulation consultants to test prototypes before final refinement.

On-demand Manufacturing

We provide Designers and Manufacturers with a variety of custom-tailored 3D printing and CNC machining services. We can produce high-performance prototypes, tooling, molding and manufacturing aids, end-use parts, and low-volume production runs.

Process

3 Step Service Process

Empowering innovation through a partnership-based approach

Design evaluation
1. Analyze

Project Assessment

Hot Pop Factory Product Design Services start with you. By adopting a user-centric approach, our service team will help your organization identify opportunities where design to manufacturing best practices can be leveraged to address new ideas, ongoing challenges, or new business needs.

Hot Pop Factory is equipped with the resources, expertise, and technologies to empower your team.

Design Evaluation

Unlimited by traditional design-for-manufacture rules, our subtractive and additive manufacturing enables designers and engineers to envision detailed, complex geometries for next-generation parts without considering constraints typically faced with traditional manufacturing processes. Whether you are starting with a market need to fill or clearly defined project parameters, we can help - from initial market research through the key considerations for form, fit, function, and structural integrity.

With this design freedom comes a new set of tools, principles, and practices: Design For Additive Manufacturing (DFAM). Whether making last minute geometry tweaks or designing from scratch, our experienced team has the knowledge, expertise, and technologies to help you.

Concept model
2. Propose

Solution Proposition

Following our project assessment, our specialists will propose an optimized solution that aligns with your business requirements and current market demands.

Feasibility Study

Our team specializes in creating innovative solutions to meet your demanding challenges. Our manufacturing facilities have the latest manufacturing technology for testing, bench-marking, and validation of your proposed solution; which allows us to run feasibility studies quickly and effectively.

The study consists of:
  • Technology Assessment
  • Materials Selection
  • Implementation and Process Strategy
  • Test and Validation
Model iterations
3. Deliver

Manufacture

By applying the latest subtractive and additive manufacturing technology, our staff of highly-experienced specialists will meet the most stringent demands in terms of time, cost and precision for production of your solution.

Prototype

Create any form imaginable with molding, machining and 3D printing, producing parts direct from your CAD design. Blend aesthetics and function into an incredible model, in your hands and ready for display.

Correct errors and improve designs early in the development process, or evaluate thermal, chemical and mechanical stress using high-performance materials, adding a new level of performative data for your product. Whether concept models, fit-functions parts, or functional prototypes are required, our team of professionals can offer a solution that best meets your needs.

Direct digital manufacturing

Hot Pop Factory and the TriMech Group is a leader in direct digital manufacturing (DDM), enabling speed and design freedom to empower advancements in product development and the products themselves.

Using the latest additive manufacturing technologies and materials, we are able to provide optimized manufacturing aids and fully-functional end-use production parts. For low-mid volume requirements, additive manufacturing affords increased design freedom and customization capability, as well as reduced cost and production time compared to traditional methods.

Manufacturing tools, such as jigs, fixtures, drill guides, and check gauges can be quickly and cost-effectively produced with additive manufacturing solutions, eliminating machining or tooling requirements whilst affording increased complexity.

Hot Pop Factory turn-key manufacturing services will allow you to quickly respond to evolving production requirements and market demands.

Our Manufacturing Technologies

CNC Machining

Modern CNC Machining Methods

CNC Machining Services include milling, and turning for the production of high-quality parts using modern machining methods. We employ highly skilled machinists and industry-leading equipment to accommodate a vast array of manufacturing applications.

CNC machining is usually a slower prototyping process than 3D printing parts. However, it is an extremely accurate process and is, therefore, ideal for low- and high-volume production of end-use production-grade metal and plastic components.

Benefits

Subtractive manufacturing is still available for applications where a machined part from metal or plastic is the best solution. CNC Machining can also be used to finish 3D printed parts that require boring, drilling, face milling or other precision machining for enhancing features.

Molding & Casting
DMLS 3D Printing
FDM 3D Printing
MJF 3D Printing
P3 3D Printing
PJ 3D Printing
SLA 3D Printing
SLS 3D Printing
polymer-3d-printing-methods.jpg

Customer Testimonials

How we help you succeed

Differentiate from Competition

We have a track record of helping clients catch the attention of customers and supporters because we have great ideas as well as the production expertise to make uniquely impressive experiences tangible

Save Time and Energy

Consolidate your vendors to one partner. We help you reduce communication overhead and complexity, preventing mistakes and delays.

Reduce Project Costs

Eliminate markups and fees when working with our in-house team of designers and producers. We design custom solutions that fit your budget.

HPF Designers
HPF production shop
HPF studio machines