3D Printing Ottawa

Custom 3D printing services for the production of high-performance prototypes, tooling, manufacturing aids, and end-use parts.

3D Printing Ottawa Service

We offer fast, accurate 3D Printing. Our services cater to a variety of customers in industries such as architecture, consumer products, automotive, and technology. Hot Pop Factory specializes in creating high-quality scaled models, hardware enclosures, custom parts & components, awards, art and sculptures, and fashion accessories.

3D printing is a fantastic way to make custom designs that are not easily made with traditional means of manufacturing. With a variety of 3D printing capabilities to offer, our service features include:

Choice of Materials

Choose from a large variety of reliable engineering resins to bring your 3D models to life. Materials include:

  • FDM PLA Plastic
  • FDM ABS Plastic
  • Thermoplastic Polyurethane (TPU)
  • Castable Resin 40
  • High Temperature
  • Rigid 10K
  • Durable
  • Elastic 50A
  • Flexible 80A

Fast Turnaround

Hot Pop Factory provides fast lead times and options to receive your 3D printed parts:

  • 24hr Rush Service
  • 48hr Rush Service
  • Standard 3-5 Business Day
3D Printed Chair Models

Diverse Applications

Hot Pop Factory provides 3D printing services for a vast array of applications including:

  • Appearance Models
  • Clinical Training Mockups
  • Composite Tooling
  • Design Evaluation Models (Form, Fit & Function)
  • Electronics, Packaging, Connectors
  • Functional Prototyping
  • Medical and Healthcare Devices
  • Proof of Concept Prototypes
  • Product Performance and Testing
  • Production Parts
  • Jigs, Fixtures and Assembly Aids

You’ll Be In Good Company.

Hundreds of companies across Canada have selected Hot Pop Factory as a go to place for all their 3D Printing Ottawa Services.

Customer Testimonials

Materials

Each 3D printing project is unique in it’s own way. Sometimes you want something to be strong, or finely detailed, or with many interconnected parts. For almost every design need there’s a unique material consideration.

Here’s a quick introduction to the FDM and SLS materials you can 3D print with at Hot Pop. for more images and examples of how these materials can be used for your project, check out our Full Materials Guide for 3D Printing.

ABS & PLA Plastic

ABS & PLA Plastic / Max Print Size: 250 x 210 x 210mm

Both ABS and PLA are thermoplastics used in FDM (Fused Deposition Modeling) 3D printers. ABS is a strong material. It is a good choice if an object might be dropped or often handled. For example, a phone case made of ABS is a great option.

PLA has similar physical properties as ABS material. The main difference is that PLA is a biodegradable plastic. The materials are usually printed on a FDM 3D printer. FDM technology is excellent at producing simple geometries at low to medium resolution. It is ideal for preliminary prototypes to test an idea.

Nylon
Full Colour Sandstone

3D Printing Services Price & Process

Because of the custom nature of 3D printing applications, our services are quoted on a project by project basis.

The total cost of a project usually includes 3D file preparation or repair, if needed, and machine time. This cost depends on the volume and geometry of the project.

Here is a breakdown of factors we consider when quoting your project.

  • Laser cutting file preparation

    File Preparation

    To reduce costs and speed up your project, export your 3D models as 1:1 scale, unioned and manifold. A 3D mesh (in STL or OBJ file format) that meets these requirements, eliminates setup and file prep costs. See our Design Guide below on how to prepare your 3D files.

  • 3D printing file creation

    File Creation

    In case your project assets do not meet the requirements for production, we can provide our services to help you move your project forward. Your price will vary depending on the amount of time required to generate a production ready file. The team provides budgetary estimates at the beginning of a project on an hourly basis, and they will bill the actual time.

  • Materials

    Materials

    Production costs vary depending on the material and 3D printing technology chosen. In general, FDM prints in ABS and PLA are more affordable than SLS prints in nylon, sandstone, and alumide. However, many other factors including volume, geometry, and infill density will affect the cost as well.

    We can usually make a recommendation upon reviewing your 3D model file. For more information on the differences between our various 3D printing materials, refer to our SLS vs FDM post.

  • Model Size

    Size

    The main cost factor for our additive manufacturing processes is the size of your model. The size impacts the overall volume and machine time, which dictates the production cost.

    The volume of an object increases much faster than the linear dimensions do. Even a small incremental change in size will have an exponential impact on the production cost. See our Design Guide for size limitations and requirements.

  • In-fill density

    Infill Density

    The internal density of a design will also impact machine time, and therefore, the production cost. Typically, we recommend our clients create hollow or porous designs where possible to minimize overall volume.

    This is especially important when the size of the model is required to be quite large. It helps to greatly reduce the amount of time required to produce the model and as a consequence the overall cost. See our Design Guide for minimum wall thicknesses and escape hole requirements.

  • laser cut prototype

    Turnaround

    Our standard turnaround time can be viewed here. Rush service is available if you need your project quickly. It costs more because we must adjust our production schedule. This allows us to prioritize your project over others.

3D Printing Ottawa Turnaround Times

Standard Service

Our standard turn around time is 3 to 5 business days before pick up or shipping.

48hr Rush Service

An intermediate option for those unable to wait for the standard service. We'll have your project ready to pick up or ship in two business days.

24hr Rush Service

Our fastest service tier. We'll move your project to the front of the production queue and attempt to run it same day if possible.

Shipping

If you're looking to save even more time, we provide same day or next day delivery service by bike courier in the Toronto downtown core or via FedEx for customers outside the GTA. Local curbside pickup available.

Hot Pop Factory Logo White

3D Printing Ottawa Guide

Here’s what you need to know when preparing your project for 3D printing. The most important thing is that you provide us with a watertight, manifold mesh model. It should meet the tolerances of your chosen 3D printing process.

Read our SLS vs FDM post for more details on the unique characteristics of FDM and SLA printer materials. This will help you choose the most suitable option for your ideas, and dictate which of the below design guidelines to follow.

File Types, Scale and Units

We can work with the following formats for 3D printing:

  • Production Ready: STL and OBJ for all 3D printing materials
  • File Preparation Service Required: STP/STEP, 3DS, 3DM, DWG
  • All models should be scaled 1:1 as per intended final size and the units you designed in should be communicated to us in your inquiry
  • For color 3D prints: Model Files: STL, OBJ, WRL. Textures files: GIF, JPG, PNG, MTL. Submit an STL or OBJ, as well as a ZIP file containing model file and textures.

Watertight, Manifold Mesh

To be production ready, your 3D model must be one continuous shell with no holes or cracks, so it will not leak if water is poured into it. If there are holes or apertures in your design, a manifold model can be maintained by giving the model walls a thickness. Further, make sure there are no intersecting surfaces within the shell, this can result in print failures.

Overall Print Size Limitations

  • FDM: 12″ x 12″ x 24″(z)
  • SLS: 13.2″ x 7.9″ x 11.8″(z)

FDM Tolerances

  • Layer height: minimum 0.1mm, typically 0.2mm
  • Precision Tolerances: +/- 1mm
  • Overhang Support: Max 45°, overhangs over 45° will require support material
  • Max Bridging: 5mm, surface finish will sag and deteriorate beyond this limit
  • Minimum detail size: 0.8mm
  • Minimum supported wall thickness: 1mm, 2mm if unsupported
  • Minimum supported wire thickness: 1mm, 2mm if unsupported
  • Infill Density: 0% to 100%

All the above information is our advice. Please consider possible changes based on the specific design of your project.